Leaked document points to poor construction and incorrect materials used in doomed tower鈥檚 refurbishment

Grendfell Tower the day after fire

Source: C. Hoyer / Shutterstock.com

A new report has outlined a catalogue of construction and material failings at Grenfell Tower where last year 71 people died in the blaze which ripped through the 24-storey apartment block.

The 200-page document, a draft copy of which has been seen by the London Evening Standard, was written by BRE Global, which independently certifies fire prevention products, and commissioned by the Metropolitan Police as part of its investigation into the deadly June 2017 fire in west London.

The leaked report, dated 31 January 2018, highlights failings around the refurbishment of Grenfell Tower, which took place between 2014 and 2016, and areas where building regulations had been ignored.

It says cavity barriers, which were supposed to expand and seal the void between the concrete surface of the building and cladding insulation and were fitted during the refurbishment, were of 鈥渋nsufficient size specification鈥.

Some cavity barriers were installed 鈥渦pside down鈥 or 鈥渂ack to front鈥, the report said, suggesting human error was to blame.

And window frames were reportedly 鈥渟ignificantly narrower than the gap between the concrete surfaces of the columns, 150mm narrower鈥.

Resulting gaps were filled by a rubberised membrane, rigid foam insulation and uPVC lightweight plastic panels, with 鈥渘one of the materials used capable of providing 30 minutes fire resistance鈥.

The report said this provided 鈥渁 direct route for fire spread around the window frame into the cavity of the facade鈥nd from the facade back into flats鈥.

It also found insulation used in the cladding was 鈥渃ombustible鈥 and 鈥減rovided a medium for fire spread up, across and within sections of the facade鈥.

BRE said the manufacturer of the 75mm insulation foam used on most of the spandrel beams was not stated on the material.

The aluminium composite used in the cladding had a polyethylene core which was highly combustible, while the report suggested many of the flats鈥 front doors did not have door closer mechanisms, meaning they remained open after residents fled their properties, exacerbating the spread of fire and smoke.

Last week the government announced the launch of a consultation to toughen up the regulations covering fire safety testing.

Communities secretary Sajid Javid said the consultation would look at restricting or banning the use of desktop studies as a way of assessing the fire performance of external cladding systems. 

The government has also asked whether desktop studies should be used at all.